1. REMOVE GENERATOR PULLEY

SST: 09820-63011

09820-06010

09820-06021

(a) Clamp the generator housing stay in a vice.

(b) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque: 39 N·m (398 kgf·cm, 29 ft·lbf)

NOTICE:

Check that SST is secured on the rotor shaft.

(c) Insert SST 2, and attach the pulley nut to SST 2.

(d) To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration. NOTICE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

(e) Remove the generator from SST 2.

(f) Turn SST 1-B, and remove SST 1-A and B.

(g) Remove the pulley nut and pulley.

2. REMOVE GENERATOR REAR END COVER

(a) Place the generator on the pulley.

(b) Remove the 3 nuts and end cover.

(c) Remove the terminal insulator.

3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder.

4. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the coil assembly. SST: 09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 09958-04011

(c) Remove the generator washer.

5. REMOVE GENERATOR ROTOR ASSEMBLY

6. REMOVE GENERATOR DRIVE END FRAME BEARING

(a) Remove the 4 screws and retainer plate.

(b) Using SST and a hammer, tap out the bearing. SST: 09950-60010 09951-00250 SST: 09950-70010 09951-07100